bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in limited spaces. Users reap the benefits of compact top-course drive technology with particularly high power densities and definitely smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input swiftness: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input aspect planetary stage in four sizes, ideal for any electric motor desired. Outside spiral bevel stage for effective options such as for example hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes can be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement A lot of differents gear plans available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby various other angles are also basically possible. The direction of rotation of the drive shaft and the output shaft can be the same or opposing, depending on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is usually cheaper to manufacture. However, since only little profile coverage could be realized with gearwheels with straight or helical teeth, this bevel gearbox runs quietly and has much less transmittable torque than various other bevel gear tooth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel Bevel Planetary Gearbox equipment stage is usually understood with a ratio of 1 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high amount of total insurance, but are already more expensive to produce than bevel gears with straight or helical teeth due to their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this type of gear teeth. Bevel gearing generates high axial and radial loads during procedure, which can only be absorbed at one part because of the intersecting axes. Particularly when it can be used as a quickly rotating drive stage in multi-stage gearboxes, special attention must be paid to the program life of the bearing. Also, unlike worm gearboxes, self-locking can’t be understood in bevel gearboxes. Whenever a right position gearbox is needed, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Decrease torques in single-stage tranny ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum design feature and most advanced technology of enhancing the geometrical precision of the gear the teeth profile with the group of experienced experts. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Gear to which are arranged 3 Planet mounted on earth carrier engaging also with the Sun Equipment (Pinion) and reduced Result quickness is taken through Planet Carrier and Ring Gear is remain stationary. Output shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw materials such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet up with the multiple requirements of our customers. The combination of surface gears and precision equipment components ensures performance efficiency and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to i = 512:1 to be recognized. Each gearbox variant can be available as precision design with reduced backlash.
Innovative solutions for all applications and several options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and even running through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft designed for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes benefit of the strengths of each technology: compact size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one gradual helical stage with a pair of Gleason bevel gears and a number of planetary stages. The design of these compact gear units is based upon specific analyses using FEM methods, which means performance, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production moments and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and motor.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as for example adapter flanges and couplings aren’t necessary.
Numerous variants ensures the best adaptation to the application.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery moments for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional elements available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider who materials complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material handling, sugar, marine, protection, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular style, great quality, high energy effectiveness, low noise, long provider lifestyle, high radial loading ability, and all at cost effective pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with proven Ever-Power quality. Ready available sizes guarantee not only a sizable torque spectrum but also something range that provides you with multiple options. Make the most of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary equipment units. Here, you will find off-the-shelf, highly advanced drive and gear device solutions. Our standard item range already includes solutions for a sizable number of particular requirements that require to be taken into consideration in a great selection of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Apparatus, Mining, and Steel industries.