Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox provides been designed with a particular torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid style ensures highest efficiency whilst becoming space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disk (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 unique sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
Most of these options are created feasible by a modular design concept that starts with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for vitality tranny, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a reputable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your model design.
Below is an array of EP-Series gearboxes. You will discover the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Vitality spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly structure and adaptability. The efficient and reliable best performer is obtainable in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the modern production method of ground circular arc the teeth according to Ever-Electric power. For customers, this means greater toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes happen to be characterised by top quality and robust overall performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the steering wheel are mainly made with Ever-Power spiral gearing offering a calm, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding consists of strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings will be solid conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to consumer requirements.
Our spiral bevel gearboxes could be supplied with up to four shafts, hollow shaft and with an output torque of up to 1,000 Nm and may be fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and may be supplied in a hygienic edition with a lubricant accepted for the meals industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a want for special shafts or flanges, we have great encounter in adapting gearboxes – also in smaller numbers – or in designing unique gearboxes for example with equipment housings in stainless steel or as accuracy gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears coming from the differences in helix angles, they can be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for straight bevel gears have become rare and the actual fact that directly bevel gears teeth can’t be polished, making spiral bevel gears which can be polished superior with regards to noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each possess differing teeth shapes, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We work together together with you, providing tips and assistance for your unique program, guiding you through idea, design and manufacture according to your individual requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a selection of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as ATEX or for make use of in the food industry
Various corrosion tolerant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The large precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adjustable locknut design.
Spiral bevel gears are actually designed for applications that require high speed and high torque power. They can help cut customer costs by giving long-lasting performance with minimal need for maintenance or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved the teeth and deeper traction between those tooth ensures better asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-level angle. The teeth were created with hook curve to supply better versatility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they will not slip during operation. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.