AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series includes a 90° input via helical bevel gear. It features an extremely short, light however rigid housing and complete compatibility with standard engine adapters. Highest Precision, Highest Torque and Quiet Procedure are given by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is a worldwide leader in manufacturing of planetary gearboxes. Predicated on more than twenty years of accumulated manufacturing and marketing experience, in addition to the highest level of technical production features, Ever-Power designed and built a technically advanced, high swiftness, low backlash servo app planetary gearbox. Our Break through patented technology (over 6 patents), supplies the client with the the best high precision helical reducer at an acceptable price and emerges with the only tip to toe 5-Calendar year warranty in the industry today, including the seals and bearings. Our company slogan is TRUTHFUL RESPONSIBLE CREATIVE. The principal focus in daily procedure is quality. We pride ourselves on our dedication to quality; our duty, is customer satisfaction. We are consistently improving processes, finding appropriate and effective methods to provide customers new solutions for tough applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their exceptional properties, planetary gearboxes are found in all kind of industrial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – information are provided on the specialized information pages inside our catalog.
Product Features
Higher output torque ranking through the use of spiral bevel equipment design. 30% more than straight bevel gear.
Allows input boosts to 8 instances than with directly bevel gearing.
Improved load posting through precision tooth style and longer program life.
Ground gears verified with advanced software, ensures smooth, peaceful operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for highest stiffness.
Free of maintenance lifetime lubrication.
Patented sealing design for high speed and continuous running.
High efficiency up to 95%. Low sound level down to 61dB.
Most ratios available from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and will withstand high radial and axial loads. They enable a straightforward design without additional bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are made to use servomotors in devices requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash because of an extremely high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular contact output bearingsoffer high radial and axial capacities, incredibly high level of resistance against tilt, perfect control precision and intensely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Result torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input electric motor flanges: For any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an severe resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity because of an large, robust, planet carrier with stable two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized equipment tooth profile
High efficiency (98%)
High quality seals offer permanent sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the main stage, Ever-Power high precision planetary gear units attain a very good load balancing, resulting in very high operating safety and incredibly smooth operation. The standard series includes 1, 2, 3 and 4 phases planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be achieved by adding additional stages.
All the torques you will ever need. Just imagine what you can do with it.
Let’s discuss torque and precision. From a long time Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque values. While many manufacturers stop the standard range in about 1000 Nm, we create heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that need high accuracy positioning combined with a high value of torque tranny. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The largest Backlash range. Pay for what you need, forget about.
Frequently customers ask us “I need a robust precision planetary gearbox yet I don’t need to pay a cost for <3 arcmin gearbox, because 10 arcmin is enough for the device...”. We have the solution. Ever-Power offers the biggest range of backlash for his or her customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need
Unmatched torsional stiffness. Effective and market-leading machines
There are numerous planetary gearboxes on the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, correct? But if you manufacture high precision devices and you are searching for a kick-ass high precision planetary gearbox, after that it is not so easy. Ever-Power Ever-Power planetary gearboxes are designed for the best torsional rigidity. Why? Because torsional backlash generally is the main component of the full total backlash when the electric motor is running at complete load. Therefore we did a side by side comparison between a typical model Ever-Power and the very best alternatives. Ever-Power arrived forward, and not by chance. Ever-Power offers the planetary gearbox (with output shaft) with the very best torsional stiffness. Ever-Power gearboxes are more precise and that offer better results even (and specially) in high-dynamic situations.
Tranny Ratios. World’s biggest range
Our customers create many kinds of machines. Thus you can expect the biggest range of transmission ratios in the globe. Thus, our client can optimize their machine flawlessly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have got their customers needs in the front line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the maximum capability at the output shaft. So, we’ve designed the Ever-Power gearboxes with a single-piece large diameter output shaft – planet carrier. We utilized the biggest powerful taper roller bearings obtaining the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and result convenience of machines with a large number of cycles per minute. From today’s packaging machine to a strong NC device machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra restricted tolerance machining and good surface finishes, allow the Ever-Power to use at high efficiency values, 98% for just one stage gearbox and 96% for a two levels gearbox. Efficiency values depend on torsional backlash, rate, ratio, ambient temperature, etc. The common efficiency level varies based on the number of levels as shown in the specialized data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are given a special synthetic lubricant that delivers lifetime lubrication.
Gears, world carrier and housing
The ring gear, made of steel, is an integral part of the housing, sunlight and world wheels are made from contemporary treated steels, and the insight bearing flange is made from aluminum. The solitary piece world carrier and result shaft is made from ductile iron, resulting a robust design.
Design and mounting positions
Ever-Power high precision planetary equipment units will often have an square result flange with holes and may be mounted in virtually any position. Nevertheless, on demand, we can also supply gearboxes with round result flanges with threaded holes.
Motor connection
The engine installation is quite easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is ideal for continuous and intermittent provider with soft shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the planet gears and high quality synthetic lubricant.
Selection of the best gearbox
Ever-Power provides you with 2 tools to help you choose the proper gearbox:
Select the gearbox with this on-line “Gearbox Design Tool”, or
Fill the “contact page for a fresh application”, within our catalog, and send out it to us.
Available models
Ever-Power-100
Result torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000