What are gears and gearboxes? A gear is a rotating machine component featuring cut the teeth or cogs, which is meant to mesh with another toothed part to be able to transmit torque. In a layman’s language, gears are probably the most crucial elements of any motors and machine which help to increase the torque output by giving gear reduction and adjusting the path of rotation. Several gears working with each other in tandem are known as transmitting or gearbox. Geared products will change the quickness, torque, direction of a power resource.
Types Of Gears And How Are They NOT THE SAME AS Each Other?
Spur Gears
Spur gears are the most common items used in a string for large gear reduction. One’s teeth of spur gears are directly and are mounted in parallel on different shafts.
It’s advantages:-
They offer continuous velocity ratio
They are highly reliable
They are simple and easy in conditions of making/ manufacturing
They are mostly used to transmit massive amount power
Helical Gears
Unlike Spur gears, Helical gears and Helical Gearbox both have the capacity to conduct a even operation. The teeth on a helical equipment cut at an angle to the face of the apparatus. So, during the process when two of one’s teeth start to engage, the contact is gradual- beginning at one end of the tooth and preserving contact as the apparatus rotates into full engagement. With regards to transmissions, helical is the most commonly utilized gears and it actually generates huge amounts of thrust.
It’s Advantages:-
The angled teeth engage more gradually than perform spur gear teeth to ensure that they are able to run more smoothly.
Helical gears, along with helical gearboxes, are highly durable and perfect for high load applications.
It has the capacity to transmit motion and power between either parallel or correct angle shafts.
Bevel Gear
Bevel gears are mostly used to change the direction of shaft’s rotation. They have teeth in directly, spiral, hypoid shapes. Every one of a kind, for instance, straight teeth have similar characteristics to spur gears while spiral operates the same as helical gears as they produce less vibration.
It’s Advantages:-
Bevel are such sort of gears that makes it possible to improve the operating angle.
All of the teeth on each wheel allows mechanical advantage to be changed.
Worm gears
Most of the Industrial Gearbox Ever-Power prefer providing Worm Gears to their valuable clients since it is used for large gear reductions. The setup was created so that setup can turn the gear, but the equipment cannot convert the worm. The angle of the worm can be shallow and for that reason, the gear is utilized in conveyor systems for brake or emergency end.
Its Advantages
Worm Gears operate more silently and smoothly
They are self-locking
They occupy less amount of space
They have good meshing performance and therefore, can be used to reduce speed and increase torque.
Why Helical Gears?
Helical gears are cylindrical gears whose teeth aren’t parallel to the axis of rotation. The teeth are angled and appear as a segment of a helix which makes it transmit power between parallel or correct angle axes. The main difference between a helical gearbox and others can be that the teeth form a helix and gets the potential to perform more quietly. Another benefit of using these gears are that they can have more capability to transmit load between two parallel shafts when compared with the comparable module and comparative width of spur gears. Not to mention, there will be less wear and tear as the strain will end up being distributed between a number of teeth.
Its Application
The majority of the reputable Industrial Gearbox Suppliers recommend helical gears to work under heavy load performance and of course whenever we need silent operation such as automotive applications.
Fertilizer industries, printing industries, and earth-moving industries
Steel, rolling mills, power and slot industries
Textile industries, plastic industries, food industries, conveyors, elevators, blowers, compressors, oil industries & cutters.
Addition to the above applications, there are various others. The overall software of helical gears and helical gearboxes are widespread. Keep an eye on the space to learn more.
EP series helical gearbox can be used in the medium and heavy-duty industrial applications of the energy transmission market.
Apart from standard range, Helical Equipment Boxes are also customized to match individual requirement or as per specs provided. Please feel absolve to discuss your requirement and we will be very happy to make suitable suggestions.
Product Specification
Helical Gearbox Unit Sizes : 80, 90, 100, 112, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630
Transmission Ratio : 1.2 – 637
Input Power : 0.61 KW to 5,000 kW
Torque : Up to 117,000 Nm
Gear Ratios : Up to 130:1
Helical Gearbox Standard Applications
For applications > 50KW Agitators, Conveyors, Crushers, Cranes, Larger Ball Mills, Mixers, Aerators, Fin Cooler Drives, Kneaders, Thickeners Case hardened and Profile ground Metal Gears with inclined tooth to transmit the torque between parallel / Correct Angle shafts with minimum noise.