Custom Pulleys
Ever-power has the expertise and specialized capabilities to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-art technology can accommodate any type of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it is technically feasible, we will be able to produce it no matter what size, material or details required. Furthermore to assist with your tasks Ever-power can produce a prototype and also any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You may also design your very own pulley model using our custom made 3D Model Configurator . Download your model or send it for a free of charge quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum is the standard metallic for all stock pulleys and most custom pulleys. However, there are a number of other components and completed such as metal or hard anodized aluminum that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to create your customized pulleys with the quickest turnaround time in the industry. Look at our Components and Finishes
We provide pulleys in numerous diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many various kinds of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys made from cast iron. We are able to also manufacture pulleys using a variety of other components such as for example steel, bronze, plastic, aluminium, and brass.
We provide assistance during the style phase of consumer orders, to greatly help our customers obtain the most affordable and efficient pulley or sheave style.
We use the latest inspection gear that helps us to maintain quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing nonstandard parts often equate to “custom” parts. Customized parts mean a complete host of points that a lot of producers can’t afford; things like special tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean an extended lead time and, eventually, increased prices.
For a number of companies, creating custom parts is handled in precisely in this manner. At Torque Transmissions, however, we’ve a different way of handling customized parts that makes better feeling for our business and for our customers businesses.
At Torque Tranny we utilize a PULL production procedure. Pull-through production is characterized by smaller sized batches, quick responses to client demands, and smooth item flow. This kind of creation is an exemplory case of lean manufacturing and is the key reason why we’re able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Tranny utilizes?
No inventory: we make what’s ordered
Same production process as is standard
Standardized tooling: we use our standard mold foundation system to make exclusive mold tooling, which results in an exceedingly quick set up
Customer’s deadline places the order in the production schedule
Once an order is started it techniques through the manufacturing procedure with no delays or queues
Pull-through production of this kind facilitates product customization since the products are produced when they are ordered. This allows us to provide products that may meet a customer’s needs, rather than offering standard items that may not meet the needs of a person or get the job done 100%.