Ever-power manufactures conveyor chain sprockets in a number of styles. Included in these are conveyor chain sprockets produced as plate wheels or with regular or split hubs fitted using one or both sides. Ever-power conveyor chain tires can be manufactured in a number of special components with hardened teeth where necessary.
How to extend conveyor chain sprocket and chain wear life
The last thirty years have seen numerous innovations in conveyor technology that have brought greater safety and efficiency. However, change in this field has not always been always for the better.
One innovation may be the introduction of sprockets with a straight quantity of teeth. It was thought that this would offer customers a greater choice when making chain conveyor systems. Nevertheless, sprockets with a straight number of teeth aren’t recommended by experienced technical engineers.
If a sprocket comes with an even amount of teeth, the same tooth will be involved by the same rollers on each rotation, leading to uneven wear and decreased program life. A similar result will occur if the amount of teeth in small sprocket is a devisor of the amount of pitches on the conveyor chain. Choosing a sprocket with an odd number of teeth, nevertheless, will offer you at least double the service life.
Dual pitch conveyor chain sprockets are often overlooked nowadays but are well suited for saving upon space and have an extended wear life than regular sprockets. Suitable for long pitch chain, dual pitch sprockets have more teeth than a regular sprocket of the same pitch circle diameter and distribute wear evenly across the tooth. If your conveyor chain works with, dual pitch sprockets are worth considering.
Many of today’s conveyors include electronic load monitoring in the control program. While this is a good safety feature, technical engineers recommend that these are found in conjunction with shear pin sprockets.
Electronic sensing is certainly ideal where there is a slow increase in load (due to broken bearings or dirt contamination, for instance) as there can be time to fully stop the drive before any kind of damage can occur. In the case of a mis-feed or mechanical breakage, however, where in fact the load enhance is sudden, the sensor won’t automatically break the bond between the electric motor and the powered load and intensive damage can be triggered to the conveyor chain and attachments. This is why a shear pin sprocket is necessary in addition.
Shear pin sprockets may be more expensive than standard sprockets first but will certainly limit downtime and save well on substitute costs. If a conveyor turns into overloaded and potentially harmful, the shear pin will break and stop the conveyor, hence limiting damage. After the load or obstruction offers been cleared, just the shear pin needs to be replaced and the conveyor can quickly start moving again.
In conclusion, older types of sprocket are often forgotten but provide considerable advantages including long service life, limited harm in case of conveyor breakdown and reduced substitute costs.

Our conveyor chains and sprockets are engineered to high quality and performance requirements. Wear resistance, mechanical strength, operating temperature and coefficient of friction are important considerations.
Molded and machined sprockets obtainable in a variety of tooth and bore sizes. They are also offered for all plastic chain and modular plastic-type material belt products. Our products are created to help our clients increase their efficiency and improve their working environment
The experts at Ever-power have already been dealing with chains and sprockets for many years. If you’ve worked with other organizations and uncovered that you couldn’t find specifically the right part to your requirements, that’s not going to happen here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that your project requires in share, we can still custom manufacture per customer requirement. Plus, we keep thousands of exclusive sprockets in share and are able to deliver them out the same time. We know that any downtime could be expensive, and we function hard to make sure that you’re up and running again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you need a sprocket, nevertheless, you aren’t sure exactly what you need? This common problem is one which our Ever-power professionals hear on a every week basis. We master dealing with you to make sure that you get specifically the roller chain sprocket or conveyor chain sprocket that will keep assembling your project or machinery moving once again. Sprockets are for sale to a number of uses from forestry to machinery, and everything among. It’s every bit as important to choose the correct sprocket as it is to use the proper chain — a mismatch could be catastrophic, causing harm to expensive machinery and even dangerous accidents. See how Ever-power helps you find the ideal roller chain sprocket.
Struggling with how to explain your sprocket so you can find a different one? Here’s a few of the questions that people often ask customers to help point them in the right direction:
Do you know what type of sprocket you need?
How is your sprocket getting used — since a drive sprocket or idler sprocket?
What’s the diameter of the sprocket you have to replace?
How many teeth are in your sprocket?
What size chain are you using?
As you can see, there is a higher level of complexity that goes in to ensuring that we recommend the precise roller chain sprocket or conveyor chain sprocket for assembling your project.
PEER Perfectly Pairs!
If you’re replacing an entire system, you may need a matching chain to go along with your sprocket. By changing both of these items simultaneously, you may prolong the overall existence of your machinery. Sagging chains tend to be to blame for inefficiencies that can cause disfiguration of other parts because of inconsistent pressure or slippage. Replacing the sprocket alone may not become enough to solve the root problem you are experiencing. The good thing is that the educated team at Ever-power will continue to work with you to diagnose complications and make suggestions for the best & most cost-effective path forward.
Ready to get your project back up and running quickly? You can even drop us a note at [email protected], and we’ll use you to ensure that we provide you with the specific roller chain sprockets or conveyor chain sprockets that you’ll require.
Sprocket for Standard Conveyor Chain
Sprocket for conveyor chain was created and designed to optimum contour, material, hardness, and precision to obtain the highest effectiveness of conveyor operation.
We provide a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that make use of S rollers build relationships every other tooth. Sprockets will have a longer life as chains engage with different teeth every time the rollers rotate (when actual number of teeth is odd).